IV Infusion Bottle/Bag Washing Recycling Line
Polytec disposable plastic IV infusion bottles and bags washing recycling line adopts modular design can provide a customized solution according to customer requirements. The pure PP scraps after washing can be used to make pellets through our pelletizing line.
Disposable Plastic IV Infusion Bottle/Bag Washing Recycling Line (Capacity: 500 kg/h)
- Introduction
Raw Material:
- IV Infusion Bag
(1) Body --- Medical grade PP (Polypropylene).
(2) Stopper --- Usually, there are two kinds. The first is made of polyisoprene rubber, about 80%. And the other is made of foamed polyurethane, about 20%.
(3) Tag --- Paper and glue.
(4) Sewage --- Residual liquid medicine and paper pulp.
- IV Infusion Bottle
(1) Body --- Medical grade PP/PE (Polypropylene / Polyethylene) composite film.
(2) Port --- Medical grade PP (Polypropylene).
(3) Stopper --- Usually, there are two kinds. The first is made of polyisoprene rubber, about 80%. And the other is made of foamed polyurethane, about 20%.
(4) Tag --- Paper and glue.
(5) Sewage --- Residual liquid medicine and paper pulp.
According to laws and regulations in China, the used disposable plastic IV infusion bottles and bags are not medical waste as long as they are not contaminated by the patient's blood, body fluids, or excrement, and no need to be managed as medical waste. When used for other purposes, the principle of not harming human health should be followed.
Suzhou Polytec Machine Co., Ltd. is one of the earliest equipment manufacturers researching plastic IV infusion bottles and bags recycling and treatment technology in China. After years of research and development, Polytec provides nearly 70% of the medium and large scale crushing washing recycling line in the domestic market. Many of our customer factories are disposable plastic IV infusion bottles and bags recycling centers designated by provincial and municipal health departments.
The separation of PP and composite film & the separation of PP and stoppers floating on the water are the core of the recycling process. Our company has developed a “Negative Pressure Air Separator” and a “High-voltage Electric Field Material Separator” with national patented technology to solve the problem perfectly.
We have successful experience in the treatment of sewage (residual liquid medicine) generated in the recycling process (our company has assisted many customers to complete environmental assessment and industry approval applications). Also we can provide customers with disposable plastic IV infusion bottles and bags recycling management methods and production process in detail. Last but not least we will help improve the entire process of docking with the hospital, so that customers can get the most optimized operation plan in all aspects of source material collection and transportation.
- Production Process
▼IV Infusion Bottles -- Crushing -- Separation of Rubber (sinking into the water) -- Separation of Rubber (floating on the water) -- PP Scraps -- PP Pellets
▼IV Infusion Bags -- Crushing -- Separation of Rubber (sinking into the water) -- Separation of PP/PE Composite Film -- Separation of Rubber (floating on the water) -- PP Scraps -- PP Pellets
After the IV infusion bottles and bags are collected, the first step is manual screening to filter out the impurities, such as needles, colored bottle caps, etc. and separate the IV infusion bottles and bags for individual processing. The screened IV infusion bottles or bags can be fed into crusher directly. During crushing water is added so the residual liquid medicine will flow into the following process for centralized discharge and collection. Mixed scraps after being cleared of paper tag and glue enter the floating washing machine to separate rubber sinking into the water. By using the horizontal centrifugal de-water and the hot-air dryer, scraps become dry and move to the Negative Pressure air Separator (national patented technology). It is mainly used to separate the body of the infusion bag from the port of the bag and the accuracy rate is about 99.5%. If there still remaining foamed polyurethane, we can use the High-voltage Electric Field Material Separator (national patented technology) to separate PP scraps from them. The accuracy rate is about 95% when the material passes through the separator once. When the material passes twice the accuracy rate will be more than 99%.
Polytec disposable plastic IV infusion bottles and bags washing recycling line adopts modular design can provide a customized solution according to customer requirements. The pure PP scraps after washing can be used to make pellets through our pelletizing line.
3. Recycling Plant Layout Diagram
- Scope of Supply
No | Item | Type | Power | Qty. | Unit Price | Total | Note |
01 | Horizontal Belt Conveyor | PTPVI-600 | 2.2 | 1 |
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| Manual sorting |
02 | Belt Loader | PTPVI-700 | 2.2 | 1 |
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| Conveying Material |
03 | Heavy -duty Crusher | PTCRE-800 | 45 | 1 |
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| Crushing, Liquid Medicine Collection, and Paper Tag Separation |
Steel Platform and Stair | / | 1 |
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04 | High-speed Friction Washer | PTDEV-600 | 22 | 1 |
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05 | Horizontal De-water | GRNWE-600 | 30 | 1 |
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06 | Screw Conveyor | PTSCO-400 | 3 | 1 |
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07 | Floating Washer | PTWTL-1200T | 8 | 1 |
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| Floating, and Rubber (sinking into water) Separation |
08 | Waste Collection Screw | PTSCO-320 | 2.2 | 1 |
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09 | Screw Conveyor | PTSCO-400 | 3 | 1 |
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| Dewatering and Drying |
10 | Horizontal De-water | GRNWE-600 | 30 | 1 |
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11 | Screw Conveyor | PTSCO-400 | 3 | 1 |
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12 | Negative Pressure Air Separator | PTWSV-500 | 2.2 | 1 |
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| PP/PE Composite Film and PP Scraps Separation |
13 | Airflow Conveyor | PTVBE-300 | 3 | 1 |
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14 | Negative Pressure Air Separator | PTWSV-500 | 2.2 | 1 |
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15 | Airflow Conveyor | PTVBE-300 | 3 | 1 |
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16 | Transition Silo | PTSTC-300 | 2.2 | 1 |
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| Rubber Separation |
17 | Airflow Conveyor | PTVBE-300 | 3 | 1 |
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18 | High-voltage Electric Field Material Separator | PTSMV-1000 | 4 | 1 |
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19 | Blower and Silo | PTSTB-600 | 2.2 | 1 |
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20 | Control Cabinet | PTECV-1000 | 0 | 2 |
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| Wires are not included. |
EXW | 172Kw | 22 |
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- Technical Parameter
- General Information
No | Item | Technical Parameter | Note | |
1 | Raw Material | Waste Disposable Plastic IV Infusion Bags and Bottles |
| |
2
| Composition and Proportion of Final Products | IV Infusion Bottle | PP port scraps (size: 18-22mm) | 34% |
PP body scraps (size: 18-22mm) | 54% | |||
Rubber stopper (size: 18-22mm) | 12% | |||
IV Infusion Bag | PP port scraps (size: 18-22mm) | 36% | ||
PP body scraps (size: 18-22mm) | 50% | |||
Rubber stopper (size: 18-22mm) | 14% |
- Plant Requirement
No | Item | Technical Parameter | Note | |
1 | Plant/Workshop | Machine Line Dimension | L53000*W4800*H5200mm |
|
Plant Area | 1500m2 (H: 5.5 m) | Including raw material and final products stacking area | ||
Surface Hardness | N15cm Concrete Construction |
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Supply of cranes, forklifts or other lifting equipment; Materials and tools required for installation. |
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2 | Power Supply | Voltage:three-phase 380V Voltage Tolerance: ±5% Frequency: 50Hz ± 2% |
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3 | Water Supply | Clean Water | 4 m3/h | Water after purifying |
Filtered Water | 8 m3/h | Water after screening paper pulp |
- Power Consumption
No | Item | Requirement | Note |
1 | Total Installation Power Consumption | 172 kW | Operating power consumption rate is 70% |
2 | Sewage Treatment | Sewage collection tank: 1,Sewage circulating tank: 1,Clean water tank: 1 | Customer owned |
3 | Waste Gas Treatment | / |
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4 | Noise Treatment | 95dB-100dB |
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5 | Labor | Feeding: 2, Manual Sorting: 1, Packing: 1, Management: 1, Forklift: 1 |
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- Capacity
No | Item | Technical Parameter | Note |
1 | Capacity | 1000KG/H | Infusion IV bottle: 1000 kg/h Infusion IV bag: 800 kg/h |
2 | Total Installation Power Consumption | 172Kw |
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3 | Machine Qty. | 22 pcs |
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4 | Negative Pressure Air Separator | accuracy≥98% | Take the crushed infusion bag (size: 18-22mm) as a reference. |
5 | High-voltage Electric Field Material Separator | accuracy≥98% | Take the material after air separator as a reference. |
Special note: We are in the line of production capacity, product quality and stability of equipment operation performance is related to the premise of absolute security, related technical parameters related to the company in the field of some technical secret, at the same time in order to prevent the part of the peer manufacturers to steal data, we describe some of its data and may be with the actual delivery of the equipment parameters and the description is not consistent, please understanding.
- Customers’ Factory
About our service:
Before-sale
1、Introduce products and applications detain
2、Recommend suitable solution
3、Provide with reference information
4、Offer lab for test
During Manufacturing
1、Provide with layout and engineering conditions
2、Inform the project processing status
3、Offer other documents
After-sale
1. Provide with installation, commissioning and training
2. Register and record customer information
3. Offer spare parts
4. Provide with necessary technical support for new application
5. Visit customer regularly and correct information
Why choose us
1.Lower investment cost for a high quality and durable machine;
2. Low energy consumption with high production output;
3. Overseas installation and training are available;
4. Machine warranty with spares in stocking and in-time delivery;
5. Fast machine delivery and installation: POLYTEC produces on an average of 10 sets of plastic machines per month and can deliver the machine faster than most manufacturers. The regular delivery time of an POLYRETEC recycling machine is 60 days.