• Regrinding & Washing

PET Bottle Regrinding & Washing Line

POLYTEC Machinery provides PET Bottle Washing Line(500-3000KG/H)which is specifically used for recycling,crushing and washing waste PET bottles and other PET plastic bottles.

Features:
1. Recycled material: Total impurity content ≤320PPM; Moisture content≤2%
2. Production Capacity: 300-1000Kg/h ( But if lower than 500Kg/h, there will be no label remover machine, as the lowest capacity for label remover is 500Kg/h.).

Post-consumer PET bottles are doubtless among the most important components of the recycling market.Recycled PET may be used in a wide variety of final applications, with very interesting and remunerable financial returns for the recycling companies.
As the quality of the collected PET bottles varies significantly from country to country, and even within the same country, and as their conditions can be very bad, it is necessary to be continuously updated on the technologies and technical solutions of PET recycling,in order to correctly process the most difficult and contaminated materials and reach the best final quality.
POLYTEC Machinery,thanks to its worldwide experience in the field of PET bottle washing line and recycling line, can provide its customers with proper technical solutions and state-of-the art recycling technologies, delivering a response tailored to the frequently changing needs of its customers and of the market.

PET Flake Quality Reference Table:

Moisture Content

<0.9%

Label

<20ppm

PVC

<50ppm

Variegated tablets

<30ppm

Glue

<10ppm

PH

Neutral

PP/PE

<20ppm

Total impurity

<100ppm

Metal

<20ppm

Flake size

12mm, 14mm or according to customer needs

According to the final usage of PET flakes, POLYTEC's PET recycling and washing system divides into 4 categories:
 1. Bottle to bottle grade, PET bottles recycling and washing line
 2. Yarn/filament grade, PET bottles recycling and washing line
 3. PSF grade, PET bottles recycling and washing line
 4. Regular grade, such as strapping, brusher making, etc., PET bottles recycling and washing line
Features:
1. Recycled material: Total impurity content ≤320PPM; Moisture content≤2% 
2. Production Capacity: 300-1000Kg/h ( But if lower than 500Kg/h, there will be no label remover machine, as the lowest capacity for label remover is 500Kg/h.).
 3. Note: We can design the machines exactly according to Customers' requirements. If want to know the details for this machine, just feel free to contact us, send us your inquiry.

Project evaluation

Raw material: waste plastic pet bottle
Finished product: Clean PET flakes:

  1. water content: ≤1.5%
  2. stacking density: 0.25-0.35 g/m³
  3. Power supply :380V,3phases,50HZ(made by customer requirement)
  4. placed in a line or an angle (Need to provide plant lay out drawing.)
Estimated Plant Parameters:

Capacity(kg/h)

Power Installed(kw)

Required Area(m2)

Manpower

Steam Volume(kg/h)

Compressed Air(m3/min)

Water Supply(m3/h)

500

220

400

8

350

4

1

1000

500

750

10

500

10

3

2000

700

1000

12

800

15

5

3000

900

1500

12

1000

15

6

4500

1000

2200

16

1300

18

8

6000

1200

2500

16

1800

18

 

Equipment lay out drawing

Equipment list

No.

Name

Qty.

1

Metal chain conveyor (sink into the ground)

1

2

De-baler

1

3

Double screw loader(with silo)

1

4

Trommel

1

5

Belt conveyor

1

6

Label remover

1

7

Belt conveyor

1

8

Steel table

1

9

Manual sorting table

2

10

Metal detector + automatic separation device

2

11

Crusher

2

12

Horizontal screw conveyor

1

13

Screw loader

1

14

Floating washer ( with sliding ladder)

1

15

High speed de-watering machine

1

16

Steam washer (Including working platform)

1

17

Screw loader

1

18

High speed de-watering machine

1

19

Steam washer (Including working platform)

1

20

Screw loader

1

21

High speed de-watering machine

1

22

High speed friction washer

1

23

Floating washer

1

24

Floating washer

1

25

Centrifugal dewatering machine

1

26

Zig-zag label blower

1

27

Silo

1

28

Electric cabinet

2

Free spare parts list

Item

Name

Quantity

1

Bearing for belt conveyor

6pcs

2

Tungsten steel blade of label remover

15pcs

3

Belt of label remover

1 piece

4

Belt of crusher

1 piece

5

Crusher screen

1piece

6

Screw for crusher blade press 

50pcs

7

Chain for screw feeder 

1piece

8

High speed friction wash belt

1pcs

9

High speed de-watering machine belt

 

10

Contactors which is less than 15am

2pcs

11

Relay which is less than 15am

2pcs

12

Maintenance tool

1set

Client's Factoru in USA (4tons/nour)

Turkey Client Plant 

About our service:
Before-sale  
   1、Introduce products and applications detain
   2、Recommend suitable solution
   3、Provide with reference information
   4、Offer lab for test    
During Manufacturing          
   1、Provide with layout and engineering conditions
   2、Inform the project processing status
   3、Offer other documents
After-sale
1. Provide with installation, commissioning and training
2. Register and record customer information
3. Offer spare parts
4. Provide with necessary technical support for new application
5. Visit customer regularly and correct information

Why choose us
1.Lower investment cost for a high quality and durable machine; 
2. Low energy consumption with high production output;
3. Overseas installation and training are available;
4. Machine warranty with spares in stocking and in-time delivery;
5. Fast machine delivery and installation: POLYTEC produces on an average of 10 sets of plastic machines per month and can deliver the machine faster than most manufacturers. The regular delivery time of an POLYRETEC recycling machine is 60 days.